Volvo S40 review
The
Volvo S40 is a
small family car produced by the Swedish manufacturer
Volvo Cars from 1995 to 2012. The first generation was introduced in 1995 with the
S40 (S from saloon) and
V40 (V from versatility, estate) cars. The second generation of the car was released in 2004, and the estate variant's name was changed to
V50.
The range was replaced by the
Volvo V40 five-door hatchback in 2012.
First generation (1995–2004)
n the summer of 1995 Volvo released their new series with the intention of calling the cars S4 and F4, but had to change the models names as it conflicted with Audi who had already reserved the "S4" name.The quickly-renamed S40 saloon (sedan) and V40 estate (station wagon), were manufactured at the Nedcar factory in the Netherlands (a pre-Ford joint venture between Volvo and Mitsubishi Motors) and based on a common platform with the Mitsubishi Carisma. The V40, with Drag coefficient of 0.32, was the first whole model to be introduced under the direction of the British designer Peter Horbury, Volvo’s Design Director, and was marketed in Australia, South America and the Far East.The V40 was named the ‘Most Beautiful Estate Car in the World’ at an Italian award ceremony.

In 2000 Volvo updated the 40 Series ("Phase II"), implementing a number of technical improvements, e.g. improved engine management, direct (diesel) fuel injection, extra safety features, larger brake discs, new front suspension and steering, revised rear suspension, larger tires and a wider track. A minor facelift gave larger headlights, more streamlining and larger rear light clusters as well as minor instruments and fascia re-design. The "Phase II" 40 series finally went on sale on the North American market for the model year 2000.

The 40 Series cars were equipped with
four-cylinder engines, such as a 1.9 turbo diesel or 1.6 (1588 cc), 1.8 (1731 cc, later increased to 1783cc), 2.0T (1948 cc), 1.9 T4 (1855 cc, later increased to 1948cc) or 2.0 (1948 cc) fuel-injected gasoline engines all of which are derivatives of the modular whiteblock engine series that started life in the Volvo 960 and carried in both 5 and 6 cyl formats in Volvo's bigger FWD cars. There was also a 1.8 L (1834 cc)
Gasoline direct injection engine provided by Mitsubishi as part of the platform sharing between the 40 series and the Carisma.
The Volvo S40/V40 series was a completely new car from the ground up, with no engines (with the exception of the 1.9 Turbo Diesel engine) carried over from the old 400 series.
The low (2.0T) and high (1.9 T4) pressure turbo variants were positioned at the top of the motor range. The 2.0T was rounded down and badged as 1.9T and was the only engine available in North America. The 5-speed manual transmission, widely available in Europe, was not certified in North American S40s, with the 5-Speed automatic as the only option. No electric CVT transmission was planned, unlike the 440 HTA / High Tech Auto CVT that had been released before the 400 series was completely phased out.
In the
United Kingdom, trim levels were S, XS, SE and CD. Later on, trim levels offered were supplemented with SE Lux and Sport Lux trim designations. A limited edition 'Xi' trim level was also offered for a short run on Phase 1 and Phase 1.5 cars, often painted yellow with black-bezel headlamps.
The Volvo S40 was the first car to earn four stars in
Euro-NCAP.
Engine specifications
Specification | S40 1.6 | S40 1.8 | S40 2.0 | S40 1.9 T4 | S40 2.0 turbo | S40 1.8i | S40 1.9D |
Engine | B4164 S (16V) | B4184 S (16V) | B4204 S (16V) | B4194 T (16V) | B4204 T (16V) | B4184 SM (16V) | D4192 T |
Power (kW/PS)@rpm | (77/105)@5500 | (85/115)@5500 | (103/140)@6000 | (147/200)@5500 | (118/160)@5100 | (92/125)@5500 | (66/90)@4250 |
Torque @rpm | 143 N·m (105 lb·ft) @4200 | 165 N·m (122 lb·ft) @4100 | 183 N·m (135 lb·ft) @4500 | 300 N·m (220 lb·ft) @2400-3600 | 230 N·m (170 lb·ft) @1800-4800 | 174 N·m (128 lb·ft) @3750 | 176 N·m (130 lb·ft) @2250 |
S40 sales
Calendar year | United States | Canada |
2000 | 29,862 | 1,682 |
2001 | 22,451 | 1,735 |
2002 | 15,383 | 1,454 |
2003 | 13,058 | 1,195 |
2004 | 4,726 | 279 |
V40 sales
Calendar year | Worldwide |
2000 | 156,498 (S40/V40 combined) |
2001 | 69,012 |
2002 | 61,475 |
2003 | 53,592 |
2004 | |
Second generation (2004–2012)
Introduced in the middle of the 2004 model year, the second generation S40 (known as the 2004.5 Volvo S40) introduced a new design based on the Volvo P1 platform built at the Volvo Cars factory in Ghent, Belgium. At the same time, the V40 was replaced by the V50 estate, also based on the P1 platform and built in Ghent. The S40 was nominated for the World Car of the Year award for 2005 and won the Canadian Car of the Year Best New Sport Compact award for 2005. It was also elected the South African Car of the Yearfor 2005 by the South African Guild of Motoring Journalists.

The chassis for this car and the majority of its components were developed by Volvo, however similar mechanical components can be found in the Mazda3 and the European Ford Focus. The engine is the latest generation of Volvo's modular 5 cylinder engines. These inline fives have been continually developed by Volvo since the debut of the engine in the 850, in 1993. The top of the line S40/V50 T5 AWD, as well as the 2.4 and 2.4i, powertrain is still made by Volvo. The transmission is developed with Getrag at Volvo's Koping Transmission Center in Sweden, and the AWD system bought from Haldex Traction of Sweden.

The S40/V50 T5 (one of the several variants) features the 2.5 L
B5254T3 (later
B5254T7) (2521 cc)
five-cylinder fuel-injected engine with a light-pressure
turbocharger. The valvetrain has
four valves per cylinder and is a
DOHC design. The engine is
transversely mounted at the front of the vehicle and was available with the M66W (front wheel drive) or M66C (all wheel drive) transmissions. In the US, the manual (6-speed) transmission was only available on the V50 in 2006, 2007 and 2010 and only with AWD and R-line trim.
2008 facelift
The S40 was refreshed for 2008. Improvements include improved audio systems, increased storage space and new safety features like Emergency Brake Lights which flash rapidly during hard braking to alert traffic behind the car. The new S40 also comes with optional Active Bi-Xenon headlights which point the light beam in the direction of the road as it curves (standard in SE Lux models). There is also an optional BLIS (Blind Spot Information System) camera located on the side mirrors which alerts the driver of passing vehicles beside the car.
The T5 model received a new engine (the
B5254T7) with a performance increase of 9 hp (6.7 kW), giving an output of 227 hp (169 kW). The D5 engine became available with a
manual gearbox offering 400 N·m (300 ft·lbf) of torque and an
automatic transmission offering 350 N·m (260 ft·lbf) in the second half of 2007.
The 2009 model saw rear-end trunk lid changes, changing the badge from "VOLVO" to "V O L V O" with spaces between the letters and larger characters, as in the newer Volvo models.
In 2010, the new, larger, circular Volvo logo appeared on the front grille, in the US, a manual transmission was briefly available with the T5 AWD version. In North America the naturally aspirated 5-cylinder engine, all-wheel drive, and manual transmission were all dropped for the 2011 model year, leaving only the automatic, front-wheel drive T5 in base and R-Design trims. The 2011 model year was the last for the S40 in the United States and Canada.
Engine specifications (2011 model)
From the end of May 2010, a new range of engines is available for the so-called "2011 model".

Specification | S40 1.6 | S40 1.6 (2010) | S40 2.0 | S40 T5 | S40 DRIVe | S40 D2 | S40 D3 (*) | S40 D4 | S40 2.0F FLEXIFUEL |
Engine | Type | 4-cyl. | 4-cyl. Turbo | 4-cyl. | 5-cyl. Turbo | 4-cyl. Turbo | 4-cyl. Turbo | 5-cyl. Turbo | 5-cyl. Turbo | 4-cyl. |
Fuel | Petrol | Petrol | Petrol | Petrol | Diesel | Diesel | Diesel | Diesel | Petrol/E85 |
Valves | 16 | 16 | 16 | 20 | 16 | 8 | 20 | 20 | 16 |
cc | 1596 | 1596 | 1999 | 2521 | 1560 | 1560 | 1984 | 1984 | 1999 |
Power | kW | 74 | 110 | 107 | 169 | 80 | 84 | 110 | 130 | 107 |
PS | 100 | 150 | 145 | 230 | 109 | 115 | 150 | 177 | 145 |
@rpm | 6000 | 6000 | 6000 | 5000 | 4000 | 3600 | 3500 | 3500 | 6000 |
Torque | Nm | 150 | 195 | 185 | 320 | 240 | 270 | 350 | 400 | 185 |
@rpm | 4000 | 4500 | 1500-5000 | 1750 | 1750 | 1500-2750 | 1750-2750 | 4500 |
Transmission | manual | 5-speed | 5-speed | — | 5-speed | 6-speed | 6-speed | 6-speed | 5-speed |
auto | — | — | 5-speed | — | — | 6-speed | 6-speed | — |
Top speed | manual | 185 km/h | 220 km/h | 210 km/h | — | 190 km/h | 195 km/h | N/A (*) | 220 km/h | 210 km/h |
auto | — | — | 235 km/h | — | — | N/A (*) | 215 km/h | — |
0–100 km/h | manual | 9.2 s | 9.5 s | — | 11.4 s | 11.4 s | 9.5 s | 8.7 s | 9.5 s |
auto | — | — | 6.8 s | — | — | 9.6 s | 8.8 s | — |
Fuel consumption l/100 km
(urban/extra-urban/combined)
| manual | 9.2/5.8/7.1 | 10.8/5.7/7.6 | — | 4.9/3.4/3.9 | 5.2/3.8/4.3 | 7.0/4.0/5.0 | 7.0/4.0/5.0 | 10.9/5.8/7.7 |
auto | — | — | 13.5/6.5/9.0 | — | — | 7.6/4.5/5.6 | 7.6/4.5/5.6 | — |
CO2 emissions | manual | 169 g/km | 176 g/km | — | 104 g/km | 114 g/km | 134 g/km | 134 g/km | 183 g/km |
auto | — | — | 211 g/km | — | — | 149 g/km | 149 g/km | — |